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Sl. No.
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Name of Sector and Course
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Module No.
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Duration
(in week)
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Period
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From
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To
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1
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2
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3
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4
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5
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6
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1.
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CAPITAL GOODS AND MANUFACTURING –
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a)
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Introduction & Programming of CNC Turning (Sinumeric) –
Syllabus: - Introduction of CNC Turning centre. Concept of CNC machine controllers (Sinumeric) Concept of axis & Coordinate system. Overview of control panel key function. Concept of speed, feed and machining depth of cut. Identifying & replacing of cutting tools. Concepts of tool wear & offsets used for machining. Reading of machining control panel & understanding of operating parameter inspection. Introduction of G codes, Introduction of M codes, Concept of block no. End of block, Spindle speed, Feed rate, tool changing cycle, importance of emergency stop function key, Concepts of CNC turning centre like JOG, MDI, EDIT, AUTO, SINGLE BLOCK Importance Emergency stop key on machine etc. Concepts of part programming, Concept of sub programming, Concept of block in CNC turning programming. Programme creation tools & techniques, concept of different stock removal cycle for complete programming, concept of making contour.
Demo and practice on CNC turning machine / PC Simulator.
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TUR-l
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1
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22-Apr-2024
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26-Apr-2024
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1
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25-Nov-2024
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29-Nov-2024
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1
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17-Feb-2025
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21-Feb-2025
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b)
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Simulation & Operation of CNC Turning (Sinumeric) –
Syllabus: - Import the drawing, concept of checking simulation, Run Simulation in computer application. Importance of programme test, Dry run feed Rate mode, Simulation Record, Feed rate override, Input, Execute etc.
Facing, turning, step turning, grooving, threading, taper turning & threading, centre drilling, drilling, boring, recessing etc.
Demo and practice on CNC turning machine / PC Simulator.
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TUR-ll
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1
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13-May2024
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17-May2024
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1
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09-Dec-2024
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13-Dec-2024
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1
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10-Mar-2025
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14-Mar-2025
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c)
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Programming, Simulation & Operation of CNC Turning (Sinumeric)
Syllabus:- Machine coordinate system, Referencing & work coordinate system, CNC part programming, Codes & Word, Coordinate system, Absolute and incremental programming, Job set up and tool setup, Tool path and parameter setup for turning. Machine coordinate system, referencing, Jog, MDI and other functions of machine nomenclature & control system, Operational explanation with ATC, Overview of codes & word, Simple programming on CNC – Sinumeric, input method and work coordinate system, offset setting, simulation of programme, Editing and dry run, cutting operation detailing, Methods and control of machine, tooling Management, Inserts types and tool holder etc.
Demo and practice on CNC turning machine / PC Simulator.
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TUR-lll
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2
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03-Jun-2024
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14-Jun-2024
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2
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02-Sep-2024
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13-Sep-2024
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2
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13-Jan-2025
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24-Jan-2025
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d)
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Basic Milling Operations and Practice
Syllabus:-Safety Precautions, Milling Machine construction, Types of Milling Machine, Different parts of Milling Machine, Specification of Milling Machine, Different Accessories of Milling Machine, Different Attachment of Milling Machine, Shifting vice and job on the table of Milling Machine, Demonstrate working principal of Milling Machine, Different Milling cutters, Milling Cutter Holding and work holding device, Set the Cutters on arbor, Sequence of Milling six faces of solid blocks, Milling process up Milling and down Milling, perform step Milling using side and face cutter, Checking with depth micrometre, Perform angular Milling using swivel vice.
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MAC-l
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1
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06-May-2024
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10-May-2024
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1
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06-May-2024
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10-May-2024
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1
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01-July-2024
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05-July-2024
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1
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23-Sept-2024
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27-Sept-2024
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1
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18-Nov-2024
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22-Nov-2024
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1
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03-Feb-2025
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07-feb-2025
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e)
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Special Milling Operations and Practice
Syllabus:- Safety Precautions, Milling Machine construction, Types of Milling Machine, Different parts of Milling Machine, Specification of Milling Machine, Different Accessories of Milling Machine, Different Attachment of Milling Machine, Shifting vice and job on the table of Milling Machine, Demonstrate working
principal of Milling Machine, Different Milling cutters, Milling Cutter Holding and work holding device, Set the Cutters on arbor, Sequence of Milling six faces of solid blocks, Milling process up Milling and down Milling, perform step Milling using side and face cutter, Checking with depth micrometre, Perform angular Milling using swivel vice.
Indexing, Form Milling Operations, Spur Gear Milling Operations, Straddle Milling Operations, Make a T - slot on Milling Machine.
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MAC-ll
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2
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15-Apr-2024
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26-Apr-2024
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2
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03-Jun-2024
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14-Jun-2024
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2
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19-Aug-2024
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30-Aug-2024
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2
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09-Dec-2024
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20-Dec-2024
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2
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03-Mar-2025
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14-Mar-2025
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f)
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Pneumatic & Hydraulic Control
Syllabus:-Introduction, Safety, Fluid Power Engineering, Basic Pneumatic system and it's elements, symbols of different elements, Compressor, Pneumatic Valves actuation methods, Pneumatic Valves Identification, Pneumatic circuit diagram, Practical on Pneumatic Circuits. Fundamental of Hydraulic, Hydraulic Pump, Hyd. Valves Identification, Hydraulic circuit making and practical on Hydraulic circuit.
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HP-I
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2
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15-Apr-2024
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26-Apr-2024
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2
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10-Feb-2025
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21-Feb-2025
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g)
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Electro pneumatic & Hydraulic Control
Syllabus:-Introduction, Safety, Fluid Power EngineeringBasic Pneumatic system and it’s elements, symbols of different elements, Compressor, Valve actuation methods, Pneumatic Valves Identification, Pneumatic circuit diagram, Practical on Pneumatic Circuits. Introduction on Electro pneumatic, Elements of Electro pneumatic, Identification of Electro pneumatic valves, Electro pneumatic circuit making and practical on electro pneumatic Circuit. Fundamental of Hydraulic, Hydraulic Pump, Hyd. Valves Identification,, Hydraulic circuit making and practical on Hydraulic circuit.
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HP-II
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2
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03-Jun-2024
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14-Jun-2024
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2
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18-Nov-2024
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29-Nov-2024
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h)
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Hydraulic Control
Syllabus:-Introduction, Safety, Fundamental of Hydraulic, Hydraulic Pump, Hyd. Valves Identification, Hydraulic circuit making and practical on Hydraulic circuit.
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HP-III
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1
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02-Dec-2024
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06-Dec-2024
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1
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10-Mar-2025
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14-Mar-2025
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i)
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Pneumatic Control
Syllabus:-Introduction, Safety, Fluid Power EngineeringBasic Pneumatic system and it’s elements, symbols of different elements, Compressor, Valve actuation methods, Pneumatic Valves Identification, Pneumatic circuit diagram, Practical on Pneumatic Circuits.
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HP-IV
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1
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13-May-2024
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17-May-2024
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1
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13-Jan-2025
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17-Jan-2025
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j)
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Surface Grinding
Syllabus:-Introduction, safety, Grinding Wheels, Parts and construction, Types, Specification, Operating, Making Flat, Angular, Formed job using various accessories and attachments.
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GR-I
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1
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06-May-2024
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10-May-2024
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k)
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Cylindrical Grinding
Syllabus:-Introduction, safety, Grinding Wheels, Parts and construction, Types, Specification, Operating, Making Cylindrical Straight Parallel, Step, Taper, Formed job using various accessories and attachments.
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GR-II
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1
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09 Dec-2024
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13-Dec-2024
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l)
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Tool and Cutter Grinding
Syllabus:-Introduction, safety, Grinding Wheels, Parts and construction, Types, Specification, Operating, Re-sharpening of Single point and Multipoint Cutting tools such as 'V' Tool, Left hand, Right Hand, Parting Tool, Cylindrical milling cutter with helical groove, Side and Face milling cutter, Reamer etc. using various accessories and attachments.
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GR-III
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2
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02-Sep-2024
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13-sep-2024
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m)
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Surface and Cylindrical Grinding
Syllabus: -Introduction, safety, Grinding Wheels, Surface Grinder: Parts and construction, Types, Specification, Operating, Making Flat, Angular, Formed job using various accessories and attachments. Cylindrical Grinder, Parts and construction, Types, Specification, Operating, Making Cylindrical Straight Parallel, Cylindrical Step, Cylindrical Taper, and Cylindrical Formed job using various accessories and attachments.
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GR-IV
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2
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20-Jan-2025
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31-Jan-2025
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n)
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Basic Fitting
Syllabus:- Basic theory- Introduction of Basic hand tool, Marking tool ete, Introduction of Drill Introduction of Reamer ,various type of drilling machine ,Drilling, counter boring Counter sinking ,Tap and Die , precision measuring instruments. (Vernier caliper, Micrometer)
Basic practical - Filing practice, flat file, triangular, square etc. Filling practice Make flatness and right angle, Marking and punching Practice, Drilling, counter boring Counter sinking Practice, Tapping Practice Die Practice. Measuring practice by vernier caliper and Micrometer.
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FIT-I
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2
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06-May-2024
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17-May-2024
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2
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01-Jul-2024
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12-Jul-2024
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2
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02-Sep-2024
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13-Sep-2024
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2
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02-Dec-2024
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13-Dec-2024
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2
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06-Jan-2025
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17-Jan-2025
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2.
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WOOD & CARPENTRY
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a)
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CNC Wood Working and Machining Operator
Syllabus: - Execute CNC router interface/control program screen. Plan and prepare 2D program with various tool keys, vector keys etc. and execute to load program from computer to machine. Prepare tool path in 2D and make program with throughout cut. Execute saving of tool path and program file to machine. Plan and prepare program with multiple tool use in ATC, Installation of tool and mounting of job with Zero offset. Prepare job operating CNC router machine and inspect job accuracy. Check drawing and execute operation with various relief functions.
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CAR-l
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2
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06-May-2024
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17-may-2024
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2
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03-Jun-2024
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14-Jun-2024
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2
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18-Nov-2024
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29-Nov-2024
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2
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09-Dec-2024
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20-Dec-2024
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3.
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HEAT TREATMENT & MATERIAL TESTING
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a)
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HEAT TREATMENT OF STEEL
Syllabus: - Hardening, Tempering, Normalizing & Annealing.
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MHT-l
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1
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22-Apr-2024
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26-Apr-2024
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1
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22-Jul-2024
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26-Jul-2024
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1
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18-Nov-2024
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22-Nov-2024
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b)
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DESTRUCTIVE & NON- DESTRUCTIVE TEST
Syllabus: - Dye - Penetratant Test, Ultra Sonic Flaw Detector, Magnetic Particle Test, Tensile Testing, Brinnel Hardness Testing.
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NDT-ll
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1
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24-Jun-2024
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28-Jun-2024
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1
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23-Sep-2024
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27-Sep-2024
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1
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17-Feb-2025
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21-Feb-2025
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4.
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AUTOMOBILE
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a)
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Maintenance, Servicing & Overhauling of Automotive Petrol Engine.
Syllabus: - Maintenance of Petrol Engine, Servicing of Engine head, Overhauling of Crankshaft.
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HE-l
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2
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15-Apr-2024
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26-Apr-2024
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2
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19-Aug-2024
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30-Aug-2024
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2
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09-Dec-2024
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20-Dec-2024
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b)
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Maintenance, Servicing & Overhauling of Automotive Diesel Engine.
Syllabus: - Maintenance, Servicing & Overhauling Piston, Connecting, Engine head, Engine Block.
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HE-ll
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2
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06-May-2024
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17-May-2024
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2
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14-Oct-2024
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25-Oct-2024
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2
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06-Jan-2025
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17-Jan-2025
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c)
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Maintenance of Automotive Vehicles.
Syllabus:-General Servicing of vehicles, Battery checking, servicing of cooling system & lubrication system.
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HE-lll
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1
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03-Jun-2024
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07-Jun-2024
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1
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13-Sep-2024
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09-Sep-2024
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d)
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Quality Management in Automobile Industry.
Syllabus: - Quality Inspection.
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HE-lV
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1
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01-Jul-2024
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05-Jul-2024
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1
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18-Nov-2024
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22-Nov-2024
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5.
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ADVANCED WELDING.
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a)
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CNC-Cutting Operation.
Syllabus:-Operate CNC, Setting Gas plant, Piercing method, Choose shapes, Developed cutting Diagram, maintain cutting operation, inspection, care & maintenance etc.
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WL-l
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1
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15-Apr-2024
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19-Apr-2024
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1
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01-Jul-2024
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05-Jul-2024
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b)
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Longitude seam welding
Syllabus:-Operational instructions, Does &Don’ts regarding safety, air pressure setting, metal selections like thickness & types, inspection of welding etc.
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WL-ll
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1
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06-May-2024
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10-May-2024
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1
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23-Sep-2024
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27-Sep-2024
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c)
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Arc Gas Welding.
Syllabus:-Arc & Gas welding process, techniques, safety precautions, tools &equipment’s, types of joints, welding positions, identify welding faults & their remedies etc.
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WL-lll
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2
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03-Jun-2024
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14-Jun-2024
|
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d)
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(1) Submerged Arc welding. (2) Supervising welding Job.
Syllabus:-(1)Operational system, power sources, welding procedure, Arc generation technique safety precautions, applications, care & maintenance etc.(2) Types of welding, Nomenclature of weld mends, welding position,welding symbol, edge preparation, welding inspection & testing. etc.
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WL-lV
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2
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19-Aug-2024
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30-Aug-2024
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2
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03-Feb-2025
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14-Feb-2025
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2
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18-Nov-2024
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29-Nov-2024
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e)
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1) Tig welding.
2) CO2 / MIG MAG Welding.
Syllabus:- Operational instructions, working sequence, Gas plant setting, torch setting, welding electrode selection & preparation, care & maintenance, Does &Don’ts regarding safety precautions etc.
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WL-V
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2
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14-Oct-2024
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25-Oct-2024
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2
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09-Dec-2024
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20-Dec-2024
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2
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06-Jan-2025
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17-Jan-2025
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2
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03-Mar-2025
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14-Mar-2025
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6.
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INDUSTRIAL CONTROL & PLC
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|
|
|
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a)
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Introduction to PLC programming and basic application
Syllabus:- Introduction to PLC programming and basic application
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MIE-l
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1
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08-July-2024
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12-July-2024
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1
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09-Dec-2024
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13-Dec-2024
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7.
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POWER
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a)
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A. C. Machine Control & Maintenance
Syllabus: - Fire and Safety Practice in Industries, Basic Electricity and Electromagnetism, Concept of rotating magnetic field, Single Phase and Three Phase Synchronous and Asynchronous motors,
Testing of circuit components, Design of simple motor control circuits, DOL , DOL with forward /reverse, Inching, Remote, Sequence operation etc. Semi -- Auto.—Star--Delta starter, Auto.—Star--Delta starter, Forward /reverse with Star--Delta starter, Slip-ring motor starter etc. Introduction on AC Drive.
Methods of improving p.f, V-curve & Vector diagrams, Synchronous Generator,
Brushless Alternator, Concept of AVR and paralleling of alternators, Concept of Electrical Maintenance, Preventive and Breakdown Maintenances, Planned Maintenance Schedule. Inventory records of parameters.
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P-l
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1
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22-Apr-24
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26-Apr-24
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1
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13-May-24
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17-May-24
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1
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03-Jun-24
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07-Jun-24
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1
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02-Sep-24
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06-Sep-24
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1
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14-Oct-24
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25-Oct-24
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1
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25-Nov-24
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29-Nov-24
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1
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09-Dec-24
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13-Dec-24
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1
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13-Jan-25
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17-Jan-25
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1
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17-Feb-25
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21-Feb-25
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1
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10-Mar-25
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14-Mar-25
|
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8.
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EQUIPMENT MAINTENANCE SYSTEM
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|
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a)
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Mechanical Maintenance
Syllabus:- Introduction of Mechanical Maintenance, Preventive Maintenance, Workshop Safety, Factor of Reconditioning, Machine tool Installation, Introduction to Hydraulic and Pneumatic Controls, Lubricant and Lubrication, Concept of Baring, Different type of Bearings, Plain Bearing and Anti- Friction Bearing, Rolling Bearing Failure / Damage and their Control, Geometric Test of Machine Tools, History sheet, Hands on/ Practical on Preventive Maintenance.
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EMS-l
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2
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22-Apr-2024
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03-May-2024
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2
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24-Jun-2024
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05-Jul-2024
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2
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2-Sep-2024
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13-Sep-2024
|
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2
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18-Nov-2024
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29-Nov-2024
|
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2
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3-Mar-2025
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14-Mar-2025
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